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Search - "plz don’t crucify me"
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I’m pretty terrible at soldiering and small electronics in general, but I’m kind of okay with how this turned out.
Back story:
That helmet is my sister-in-law’s, she drives a polaris slingshot. (It’s technically a motorcycle here in the US because it has three wheels.) and she hooked up some EL wire to her helmet and the larger black rectangle in the picture is what the battery pack looked like before. (It takes two AA batteries.) and doesn’t have anyway to recharge them natively.
I did some research and found a neat little charging board (TP4056) and got her a small single cell li-ion battery for it. Now it’s not only less than half the length of the original, but it has a rechargeable battery and a charging circuit built in. The battery is 500mAh and lasts about 65-70mins on a charge. Personally, I feel like that’s not a good enough battery life on a charge, but my sis-in-law says that her and her slingshot friends usually only run with the EL lights on for 30 minute stretches at time so they should be able to get two to three uses before needing a recharge. Which btw, only takes about 35-40 minutes from completely dead.
The box looks like shit cause I literally hacked away at the original casing with a pocket knife and then crammed all the pieces back in and hot-glued the casing together. But I took measurements of the final-ish design and will try to find a small electronics box that will be able to house everything internally. (L: 1-3/4” W: 1-1/4” H: 1-1/4”)6